Custom Products for OEMs

Expertise Across Core Manufacturing Processes

Our core capabilities revolve around three highly specialized manufacturing processes: Thermoforming, RF Sealing, and Industrial Sewing. These processes allow us to create a diverse range of products tailored to the unique demands of various industries.

• Thermoforming: This process involves heating a sheet of plastic until it's pliable and then molding it into a specific shape. It’s ideal for creating rigid, durable, and lightweight components, often used for protective cases, enclosures, and structural elements.
• RF Sealing (Radio Frequency Welding): Utilizing high-frequency electromagnetic energy, RF sealing creates strong, airtight, and waterproof bonds in thermoplastic materials. This is crucial for products requiring sterile environments, fluid containment, or protection from the elements.
• Industrial Sewing: Our skilled sewing teams transform a wide array of technical fabrics and materials into custom soft goods. From intricate assemblies to heavy-duty protective gear, our sewing capabilities ensure precise construction and robust performance.

Serving Diverse Industries with Specialized Solutions

Our deep understanding of industry-specific needs allows us to be a valuable partner for OEMs across a multitude of sectors.

Medical Manufacturing Solutions:

In the medical industry, there’s no room for error. Polo Custom Products is your trusted partner for a variety of medical manufacturing solutions, specializing in Thermoforming, RF Sealing, and Sewing for custom medical equipment and large-scale production. We have extensive experience creating critical products such as Isotope Carrying Cases, AED and Defibrillator Cases, Therapy Arm Wraps, and Fluid Collection Bags. Our RF-sealed products are commonly found in surgery rooms, and we manufacture contamination bags for hospital patient rooms. With a clean room installation scheduled for Q3 2025, we will soon expand our capabilities to produce fluid-filled products safe for internal body use. Our end-to-end service, encompassing engineering, product development, and design, ensures product manufacturability, quality, and regulatory compliance, offering you scalability, rigorous quality control, and cost efficiency.

Fire and Safety Products: 

Polo Custom Products delivers high-quality, reliable solutions for firefighters, linemen, and extreme conditions. Our expertise in Sewing, RF Sealing, and Thermoforming is applied to products like Test Equipment Carrying Cases, Protective Hoods for Welders and Hazardous Environments, Oxygen Cylinder Sleeve Bags, and Kevlar Head Nets. We simplify the manufacturing process for OEMs, handling everything from sourcing fire-resistant and durable materials to rigorous testing, ensuring every product meets the toughest industry standards. As a Berry Compliant Supplier, we guarantee our products are made in the U.S. and meet Department of Defense standards when required, offering you unwavering reliability for your fire and safety products.

Powersports Applications: Durability & Performance for the Open Road

For powersports OEMs, Polo Custom Products specializes in providing high-volume, high- quality custom sewn and thermoformed products designed for the demands of the outdoor environment. With over 77 years of experience, we are a trusted partner for durable solutions in applications such as ATV and UTV Seats and Covers, Motorcycle Saddle Bags and Accessories, Custom Motorcycle Backrests, Protective Covers for Powersports Vehicles, Snowmobile Compartment Pouches and Liners, Heat Resistant Gear, and Customized Protective Cases. Boat Covers, Protective Shields and more. Our full suite of services, including product design, engineering, prototyping, material sourcing, and final product shipping, ensures your heavy-duty protective gear, clothing, and product meets the highest standards for quality, durability, and performance.

Government & Defense Sectors: Berry-Compliant Solutions for National Security

Polo Custom Products has a strong reputation as a trusted, Berry-compliant supplier to the Government and Defense sectors, committed to supporting military and defense operations with the highest quality products. As a U.S.-based business with 225,000 square feet across three U.S. locations, we offer agile, dependable services that meet the demands of government agencies, OEMs, and defense contractors. Our core expertise in Custom Sewing, Thermoforming, and RF Sealing ensures every item meets the exacting standards of the military. We manufacture a wide range of crucial items, including Tactical Backpacks, Medical Bags, Fire Suppression Bags, Belts, Harnesses, and Field Tents, Gun Cases, Chemical Protection Wraps, each playing a vital role in the safety and efficiency of our nation’s warfighters. We provide cost-effective, high-quality solutions, understanding the need for “Best Value” procurement while delivering products that are truly lifelines in demanding environments.

Proprietary & Custom Products: Innovation for Every Need

Beyond our industry-specific expertise, Polo Custom Products also manufactures a range of proprietary and custom-designed products for OEMs. These include samples available for OEMs to purchase and customize with their own brand and modifications, or to serve as a starting point for entirely new custom-spec products. Our proprietary product list includes items such as Protective Cases, Concealed Carry Holsters for Ladies, Custom Dry Bags, Battery Fire Containment Bags, Chemical Protective Poncho Sets, Combat Shelters, and Chemical Protective Patient Wraps. We invite OEMs to contact us to manufacture any of these products with their brand and modifications, or to collaborate with our design and engineering teams to bring entirely new custom products to life.

Why Choose Polo Custom Products?

• End-to-End Solutions: From concept to delivery, we handle every stage of the manufacturing process, simplifying complex projects and ensuring a streamlined experience.
• Unmatched Expertise: With over 77 years in custom manufacturing, our experience is unparalleled. We understand the nuances of diverse industries and the critical importance of quality and performance.
• Advanced Capabilities: Our specialized processes in Thermoforming, RF Sealing, and Industrial Sewing, coupled with our state-of-the-art facilities, allow us to tackle even the most challenging projects.
• Commitment to Quality: Our in-house quality team ensures every product meets and exceeds the highest industry and regulatory standards.
• Scalability & Flexibility: Whether you need smaller runs for specialized applications or high-volume production, we have the capacity to scale to your needs.
• Berry Compliance & ISO Certified: As a proud Berry Compliant Supplier, we guarantee our products are made in the U.S., meeting strict Department of Defense standards when required.
• Cost Efficiency: Our sourcing and manufacturing solutions are designed to save you time and money without compromising on the highest quality.

At Polo Custom Products, we are more than just a manufacturer; we are a partner dedicated to your success. Let us leverage our expertise to design, engineer, and manufacture the custom products that empower your business and keep your people safe. Contact us today to discuss your project and discover how we can be your trusted manufacturing partner.