Thermoforming: Durable and Lightweight Aerospace Components

The aerospace industries require a level of precision, reliability, and innovation that not many suppliers can offer. As an OEM in these industries, you’re always looking for a partner that can meet your exact needs—whether that’s producing lightweight, durable parts or getting your components to you quickly without cutting corners. This is where we come in, with our deep
experience in thermoforming, commitment to quality, and a clear focus on customer satisfaction, we’ve become a trusted partner for OEMs in aerospace.

Quality You Can Count On, Backed by Certifications

When it comes to aerospace, there’s no room for mistakes. The parts that go into aircraft need to be reliable, with absolutely no compromise on quality. That’s why Polo is proud to be ISO 9001:2015, ISO 13485:2016, and FDA QSR 21 CFR Part 820 certified, as well as a Berry Compliant supplier. These certifications show we’re not just about producing products at high volumes—we’re about doing it the right way, every time.

Supporting US Manufacturing: Now More Important Than Ever

With tariffs and trade changes affecting the cost of overseas manufacturing, more companies are recognizing the value of sourcing American-made parts. Polo is proud to be an American- made manufacturer. This allows us to have faster turnaround times, better quality control, and a more reliable supply chain.

We know that US-made goods are in high demand, and this will continue to increase, especially as tariffs on imported products continue to rise. By working with Polo, you’re making a choice to support domestic manufacturing while keeping production lines running smoothly, even when global supply chains face uncertainty and constraints.

Thermoforming: Lightweight, Durable, and Cost-Effective for Aerospace

Why do we commonly see thermoformed products in the aerospace industry? Because it’s a great way to produce lightweight yet durable parts while keeping things cost-effective. Thermoforming is the process of heating a plastic sheet or laminated fabric, compressing while cooling to conform to a specific shape making it ideal for creating custom parts that need
to be strong but lightweight.

Polo is an expert in using thermoforming to create components for OEMs in the aerospace industry. We work with high-performance materials like Fire Retardant fabrics, flexible fabrics like nylons, knits, spandex, polyester, and PVC all of which are perfect for these applications. Whether it’s for enclosures, instrument housings, protective covers, protective lumbar, and everything in between, we’re ready to help you reduce weight, cut costs, and develop parts that stand up to the toughest conditions.

Our Thermoplastics Materials

Parts Designed for Your Needs

Every project is unique, and we know that a one-size-fits-all solution doesn’t always work. That’s why we specialize in creating custom thermoformed parts designed specifically for your needs. We work with you every step of the way—from initial design to final product—to make sure you get exactly what you need. Whether you’re looking for something simple or a more complex, specialized component, Polo has the flexibility to meet your requirements.

Please fill out a Request for Quote form, and a team member will be in touch with you. We will sit down, discuss the project, and determine what best fits your needs. We will guide your project through our state-of-the-art Phase Gate process, which ensures quality and manufacturability.

Our experienced product development team is ready to collaborate with you, ensuring that your parts fit perfectly into your designs, meet all your functional needs, and, most importantly, meet your project deadlines.

Why Polo Custom Products is the Right Choice

If you’re looking for a thermoforming or industrial sewing partner who has worked with many aerospace customers and can deliver high-quality, custom parts on time, Polo is the right fit. With our ISO certifications, Berry compliance, dedication to US manufacturing, and manufacturing expertise, we’re ready to help you tackle your aerospace challenges. When you choose Polo Custom Products, you’re partnering with a team that’s as invested in the success of your project as you are. We pride ourselves on being more than just a supplier—we’re a partner who’s committed to helping you reach your goals.

Ready to get started? Contact us today to see how Polo Custom Products can bring your project to life.